2021-04-28  6908

Steel and Iron - JCG Industrial Co., Ltd. Manufacturing Factory

Understanding Steel Iron Alloys
Metallic iron ore exists in the form of iron oxide in nature. Iron is divided into three categories: pig iron, wrought iron, and steel according to its manufacturing and impurity content.
 
Pig iron Wrought iron Steel






一) Pig iron: Iron ore is smelted into iron at high temperature. Most pig iron is used to make steel. It has a low melting point and high fluidity. It is suitable for casting, so it is called cast iron.
Features: Contains many impurities, high carbon content, hard and brittle materials, volume expansion when condensing, suitable for mold casting, commonly used in the manufacture of iron pipes, pots, furnaces, farm tools and ironware.
二) Wrought iron: pig iron removes the impurities contained, mature iron, very pure iron, rich in ductility and malleability, suitable for high-temperature tempering and joining, also known as wrought iron.
Features: expensive and limited in use. It is often used to make nails, iron wires, and iron plates.
三) Steel: Steel has a carbon content between pig iron and wrought iron. Railroad tracks, construction, shipbuilding, guns, artillery and other structural materials and drill bits, pliers, and knives are all made of steel.
Features: It has both the advantages of pig iron and wrought iron, suitable for casting and forging joints, and has a wide range of uses.
四) Alloy: Different metals are uniformly mixed to form alloys to manufacture various kitchen utensils, tableware and medical equipment. The stainless steel used is an alloy of steel and nickel (Ni) and chromium (Cr). The constituent elements of the alloy are usually metal. The mixture of a small amount of non-metal and metal elements is also called an alloy, and steel is iron with a small amount of carbon, which is also an alloy.
Characteristics: Steel and different materials are mixed into various alloys, which have different properties and uses. When metal elements form alloys, the properties will change accordingly (hardness becomes larger, melting point decreases, rust is not easy to be etc...).
There are 3 common cases:
1. Pure gold is soft, adding a small amount of copper, silver increases its hardness, this type of gold is usually called K gold.
2. The alloy formed by adding about 18% chromium and 8% nickel to iron is called stainless steel, which is not only not easy to rust, but also hard and durable.
3: A layer of magnetic material coated on computer magnetic sheets, video tapes, audio tapes, and telephone cards is iron oxide.

International Standards Comparison Table
  USA Japan Germany
Structural steel ASTM A36 JIS G3106  DIN 17100
Cast iron ASTM A48 JIS G5501 DIN 1691
For pressure piping
Welded and seamless steel pipe
ASTM A53 JIS G3454 DIN 1626
DIN 1629
Forged rolled pipes or flanges used at high temperatures ASTM A105 JIS G4015 DIN 17155
Seamless steel pipe used under high temperature ASTM A106 JIS G3456 DIN 17175
Valves, flanges and pipe fittings cast in grey cast iron ASTM A126 JIS G5501 DIN 1691
Structural steel for oil storage tanks, bridges, ships, vehicles, and containers ASTM A131 JIS G3106 DIN 17100
Standardize welding fusion (arc) of pipes, steel, and electrical appliances ASTM A134 JIS G3457  
High-tensile-strength carbon steel and low-alloy steel castings for structural use ASTM A148 JIS G5111  
Boiler and heat exchanger steel pipes, seamless low-carbon and carbon-molybdenum alloy steel ASTM A161 JIS G3461 DIN 17175
Hot-rolled stainless steel, nickel-chromium alloy steel plate, sheet, coil material ASTM A167 JIS G4304 DIN 17440
Hot-rolled stainless steel, chrome steel plate, thin plate, coil material ASTM A176  JIS G4304 DIN 17440
Cold drawn seamless mild steel ASTM A179 JIS G3461 DIN 1629
Forged or hot rolled steel pipes, flanges, valves ASTM A181 JIS G3201 DIN 17100
DIN 17200
Forged or rolled alloy steel flanges and valves used at high temperatures ASTM A182 JIS G4303 DIN 17440
Seamless carbon steel boiler tube used under high pressure ASTM A192 JIS G3461 DIN 17175
Alloy steel used at high temperature
Bolt material
ASTM A193 JIS G4107
JIS G4105
DIN 17200
DIN 17240
Carbon alloy steel for machine structure
Nuts, bolts
ASTM A194 JIS G4051 DIN 17240
Cold drawn seamless alloy structural steel ASTM A199 JIS G3462 DIN 17175
Used in pressure vessels at low temperatures
Nickel steel plate
ASTM A203 JIS G3127  
Molybdenum steel plates, boilers and other pressure vessels ASTM A204 JIS G3103 DIN 17155
Seamless molybdenum carbon steel boiler and superheating tube ASTM A209 JIS G3462  
Seamless medium carbon steel boiler and superheating tube ASTM A210 JIS G3461 DIN 17175
Seamless ferritic and austenitic alloy steel boiler ASTM A213 JIS G3462 DIN 17175
Standard Specification for Electric Welding of Carbon Steel Pipes for Heat Exchangers and Condensers ASTM A214 JIS G3481 DIN 1626
Cast steel products for high temperature and high pressure, carbon steel castings suitable for fusion welding ASTM A216 JIS G5151 DIN 17245
Alloy steel castings for high temperature pressure parts ASTM A217 JIS G5151 DIN 17245
Forged carbon steel and alloy steel accessories at high temperature ASTM A234 JIS G3452 DIN 1629
Corrosion resistant chromium steel and nickel chromium steel ASTM A240 JIS G4304 DIN 17440
Corrosion-resistant chrome steel plate ASTM A263 JIS G4304
DIN 17440
Corrosion resistant nickel-chromium stainless steel plate ASTM A264 JIS G4304 DIN 17440
Carbon steel forged steel parts for pressure vessels ASTM A266 JIS G3202 EN 10222-4
Seamless nickel-chromium stainless steel pipe for oil refinery ASTM A271 JIS G3463  
Cast iron ASTM A278 JIS G5501 EN 1561
Medium and low-grade carbon steel plates with tensile strength for general construction ASTM A283 JIS G3101 DIN 17100
Carbon steel pressure vessel with medium and low tensile strength ASTM A285 JIS G3103 DIN 17155
Corrosion-resistant iron-nickel-chromium alloy castings ASTM A296 JIS G5121 DIN 17445
Heat-resistant iron-nickel-chromium alloy castings ASTM A297 JIS G5122  
Carbon-manganese-silicon steel plate for pressure vessel ASTM A299 JIS G3115  
Molybdenum-manganese and molybdenum-manganese-nickel steel plates for pressure vessels ASTM A302 JIS G3119  
Low carbon steel threaded standard fixing parts ASTM A307 JIS G3101 DIN 257
Seamless and welded stainless steel pipes for piping ASTM A312 JIS G3459 DIN 17440
Alloy steel bolt material used at low temperature ASTM A320 JIS G4105 DIN 17200
High-strength steel-bonded bolts ASTM A325 JIS G4051 DIN 1654
Seamless and welded pipes used at low temperatures ASTM A333 JIS G3460  
Seamless and welded carbon alloy steel pipes for driving at low temperatures   ASTM A334 JIS G3464
Seamless ferritic alloy steel pipe used at high temperature ASTM A335 JIS G3458 DIN 17175
Stainless steel forgings used in pressure vessels ASTM A336 JIS G3202 EN 10222-2
Carbon steel and low alloy steel forgings for cryogenic pressure vessels ASTM A350 JIS G3205  
Austenitic steel castings used at high temperatures ASTM A351 JIS G5121 DIN 17445
Ferritic steel castings used under low temperature and high pressure ASTM A352 JIS G5152  
Nickel steel plates used in pressure vessels at low temperatures ASTM A353 JIS G3127  
Cast steel castings used under high temperature and high pressure ASTM A356 JIS G5151  
Hot rolled stainless steel plate and steel strip ASTM A358 JIS G4304 DIN 17440
Ductile iron castings ASTM A395 JIS G5502 EN 1563
Pressure vessel nickel-chromium steel plate ASTM A414 JIS G3103 DIN 17155
Centrifugal cast ferritic alloy steel used at high temperature ASTM A426 JIS
G5202
DIN 17245
Austenitic iron castings ASTM A436 JIS G5510  
Pressure vessel carbon steel plate ASTM A442 JIS G3115  
Stainless steel forgings used in pressure vessels ASTM A473 JIS G3214 EN 10222-5
High tensile strength carbon steel for structure and Low alloy steel castings ASTM A487 JIS G5111  
Quenched, tempered and vacuum treated carbon alloy ASTM A508 JIS G3212  
Carbon steel plates used in pressure vessels at high temperatures ASTM A515 JIS G3103 DIN 17156
Carbon steel plates used in pressure vessels at medium and normal temperatures ASTM A516 JIS G3118 DIN 17135
Nickel steel plates used in pressure vessels at low temperatures ASTM A522 JIS G3127 EN 10222
Pressure vessel carbon-manganese-silicon steel plate heat treatment ASTM A537 JIS G3115 DIN 17155
Nickel steel plates used in pressure vessels at low temperatures ASTM A553 JIS G3127  
Hot-rolled carbon steel product quality ASTM A569 JIS G3131 DIN 1623
Hot-rolled carbon steel plate and steel strip for general structure ASTM A570 JIS G3101 DIN 17100
Austenitic iron castings ASTM A571 JIS G5510  
Cold rolled carbon steel structural plate ASTM A611 JIS G3141  
Ordinary billets, special-shaped steel bars, steel bars ASTM A615 JIS G3112  
Stainless steel forgings used in pressure vessels ASTM A705 JIS G3214 EN 10250
Corrosion resistant cast steel castings ASTM A743
/A744
JIS G5121 EN 10213